05 Fork Seal leaking 6500k Anyone else???eals

PsychoJoe

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Mine just started pouring oil out of left fork ,right is OK anyone know of this happening so early got 6.5k also how hard is it to do the job on the inverted forks ,I have done the regular type before,do I need all the special tools in manual or can it be done with some make shift tools as I normally do??? Any infro is appreciated
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Yes ,but not to crazy about having it worked on by anyone else..I will probably do it myself.Just been waiting for the weather to turn bad so it wont bother me so much having it apart,
 
My right one leaked at 700 miles....yes 7 0 0 ! Not a single wheelie! Dealer fixed it! Although they said it is not covered under warranty.
 
Well they said they would take care of it under warranty ,but 10 days later I aint heard nothin,but I may have a better deal with differant shop they will give me the parts and let me do the work thats my kind of people.
 
Took it apart tonight about one hour and seal was out,no special tools it not a big job
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Well I just used a strap around the frame behind the steering head used my 3/4 ton chain hoist supported from main beam in my garage that helped alot. Then I went by the service manual when you get to the part to take the cap bolt loose insead of all those special tools ,I uesd a pin that fits in the hole in spring spacer .I placed it tight in my vise pointing up then I laid the fork straight out with pin in hole then I pushed and compressed the spring while reaching the the other end and pulled the cap bolt out and parked the lock nut over the side of the spacer be careful it will stay there by itself I then took it off the pin held in vise and slide a small screwdriver all the way through both holes this will insure it not to jump off ,now you can break loose the lock nut and remove the cap bolt,now you still have a lot of presure on spring ,carefully take the screwdriver out and go back to the pin held in vise insert back in hole and compress again and let the lock nut go back in tube and release all the presure ,now its back to the book fork tube will now come apart and you can change the seals .. You dont have to take the inner rod damper out to change the oil and the seals.. But if you want to go that far it would be best to buy the tool to reach down the tube to get it apart, my fork oil was clean and I just made sure I got all the oil out and I measued what did come out ,putting back correct amount 16.2 / 16.9 OZ I just measured this out and put back 16.5 OZ and made sure all the air was bled out .. it was not a hard job but you must be careful not to mark or mar any of the parts ..Hope this helps someone who wants to do it their self..Please excuse the typo ..
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Well I just used a strap around the frame behind the steering head used my 3/4 ton chain hoist supported from main beam in my garage that helped alot. Then I went by the service manual when you get to the part to take the cap bolt loose insead of all those special tools ,I uesd a pin that fits in the hole in spring spacer .I placed it tight in my vise pointing up then I laid the fork straight out with pin in hole then I pushed and compressed the spring while reaching the the other end and pulled the cap bolt out and parked the lock nut over the side of the spacer be careful it will stay there by itself I then took it off the pin held in vise and slide a small screwdriver all the way through both holes this will insure it not to jump off ,now you can break loose the lock nut and remove the cap bolt,now you still have a lot of presure on spring ,carefully take the screwdriver out and go back to the pin held in vise insert back in hole and compress again and let the lock nut go back in tube and release all the presure ,now its back to the book fork tube will now come apart and you can change the seals .. You dont have to take the inner rod damper out to change the oil and the seals.. But if you want to go that far it would be best to buy the tool to reach down the tube to get it apart, my fork oil was clean and I just made sure I got all the oil out and I measued what did come out ,putting back correct amount 16.2 / 16.9 OZ I just measured this out and put back 16.5 OZ and made sure all the air was bled out .. it was not a hard job but you must be careful not to mark or mar any of the parts ..Hope this helps someone who wants to do it their self..Please excuse the typo ..
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Glad you got it taken care of.
 
Thanks ,and if you ever need any help on yours just let me know ,be glad to help you out or anyone in the area...
 
Sounds good or even a warm winter day just let me know the day of or before, Oh by the way the shop said it was 10WT oil in stock forks and I did put 15WT back in you can tell the differance just sitting on it and compressing the forks much better..
 
I may get out tomorrow and try these forks out if I do I may run through town and call you.
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My right fork started leaking, at 4000 miles on my 05. Dealer took care of it no charge, had to replace lower fork tube. Defective nick in tube tour the seal twice. The dealer tried resealing it first. Never been strapped, wheelies or any other excuse they could come up with. Might want to inspect your tube just incase. Hope this helps.
 
Thanks for the infro ,I did inspect the tube but did not see anything but will keep this in mind if I got a bad tube they will get it back...
 
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