Starting to feel stupid

Stupidity Are You Stupid GIF
 
Think I found something

Cleaning up my cylinder I slid #1 piston in its bore
Sliding it up and down it felt not smooth. Pulled all the rings. Slid smoothly
One ring on test another test
What I found was when I put the oil ring in
Check 2-4. Fine.
One with JUST the oil ring was not smooth
Grabbed a slightly used oil ring expander Feels perfect now
Looking at the expander I do not see any problem.
 
Same oem block? Any damage that was attempted to be repaired?
No block was only honed
I measured the block and pistons myself down wo .0001 of a inch
I think the oil expander is a little narrower than the others, allowing the first scraper I install to go either fully or partially past the step that is supposed to hold it. Cocking the expander slightly, causing the second scraper not to slide all the way back to the step on the expander

I have another block and set of pistons I will play with to see if that is it, but right now I want to get this assembled and back in the bike
 
was sick from work on Monday so I didn't grab my dial indicator and base till today
Hopefully I do not get side tracked tonight and have a chance to double check the cams

I know my old head was Decked .014 over the couple builds I did with it
No idea if this head was decked(sure looks like it) but not sure how much
 
Day1 ordered chain
Day2 Cyl#1 leaked 20%, the rest were 2-3%
Day3 Changed valves, lapped them in
Day 4-5 couldn’t get the cams where I wanted, settled on 105/103.
Day6 Checked valve lash, too tight, out of my 20 spare shims, couldn’t get it close. had to order a shim kit.
Day7 Finally got the engine back in the frame last night lol
Today hopefully it starts

There’s some motivation for ya
 
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