Sorry to give you bad news, but your starter clutch and starter need to be upgraded to an 03 and up set-up. The 02's are to have a starter clutch issue, witch usually end up with broken engine cases! So, you need to STOP TRYING TO START THIS BIKE!!!! And have a mechanic look at it! If you dont you will have a very expense repair!
There is one piece from Schnitz racing that will help, here's the link! Starter bushing!
There is a lot of info on this subject over on SuzukiHayabusa.org, just do a search!
Also scroll down on the attached link, theres info there also!
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