Poppy
Donating Member
Hmmm, great minds must think alike. That's how I did mine......(omslaw @ Sep. 07 2007,00:19)Similar to how I did mine. I took an 8mm allen wrench and cut off a piece about 1.5" long. I chucked it into my drill and while spinning the drill, I pressed the allen wrench against my bench grinder at an angle. This ground the allen cutoff to a point that was dead-center on the hex shaft.(ibified @ Sep. 06 2007,15:51) One VERY important thing to do is to drill the fairings while they are on the bike! This is how I did it:
1) buy a bolt that will screw into the motor mount.
2) grind the head off of the bolt and grind it to a point
3) screw the bolt into the motor mount hole with the pointed end out.
4) put the fairing back on and gently tap around the pointed bolt until you get a good solid mark on the back of the fairing.
5) dtill a 1/4" pilot hole through the fairing on the dimple that the pointed bolt put in the fairing.
6) (and this is where i differed from everyone, i think) Get your hole saw and remove the pilot bit from the center, and install a longer one.
7) Put the fairing back on the bike and slide the pilot bit into the hole and into the motor mount. The threaded hole will act as a guide that will keep the hole saw at 90 degrees in relation to the hole, which is what you want.
8) proceed slowly and drill the hole out of the plastics.
9) use a rat tail file or dremel to smooth off any rough edges left by the hole saw.
10) install frame sliders.
11) do a happydance because you are now officially cool.
I then put the allen cutoff into the motor mount bolt - which is 8mm - and reattached the fairing. Took a rubber mallet and with a rag over where the motor mount bolt is, tapped the fairing until a little dimple was seen on the outside - this should be dead-center on the motor mount bolt.
I removed the fairing, drilled a pilot hole, and then put blue painters tape down. I then eyeballed the angle tha I had to drill at and drilled the fairings while they were on the ground. I then used a dremel to clean up any rough edges and to 'finish' off the holes.