My gray tape is under the tie wrap, the routing is correct and is oriented correctly in the tie wrap so I didn't think a repair was needed but they say otherwise. What is the real deal?
If your bike's ignition wire harness is routed correctly as you say, then the ONLY thing they do is take a small punch and emboss a small indentation next to the VIN number (to indicate the bike has had this Safety Campaign performed on it). That is all.
Brand new K8's still on the showroom floor get the same treatment: if it's mis-routed, the harness gets correctly re-routed, the VIN number punched, and nothing else.
The ONLY time a new ignition switch gets installed is when the bike has already been on the road for any amount of time, AND the inspection reveals wire harness mis-routing from the factory. In these cases, the ignition switch is replaced, the new wire harness correctly routed, and then the VIN gets punched.
Any dealer who believes all bikes in this campaign will have their switch replaced does not properly understand the steps involved in this Safety Campaign. Which is unfortunate, since it is all plainly written in black and white, including a step by-step flow chart of how to proceed based upon inspection results.
Bike Dude: You should tell your dealer to look towards the bottom of Page 3 of the Recall Campaign, where he will find the following Flow Chart to help him see the light: