2nd Gear Replacement Project

[Revvv]

Yup, I would love to see some pics.

 

[loboboy]

sorry i didn't get them out back last night I was at work till late. I will try and get it done tonight

 

[mike1180]

I already have one of those and would highly recommend them. I noticed a huge difference on the shifting after installing that Kit. It makes a big diffrence on the 1-2 shift. My 2nd gear did not go out because of missed shifts it was rider error being too hard on the shifter that bent the shift fork.

May I ask where exactly that kit goes and how it is installed?
Thanks!

Mike A

 

[071300r]

2nd that on the shift kit, by the way nice that you tackled that man I would have paid someone, too bad you dont live in florida I would pay you if and when I need it done.

 

[mike1180]

Hi Loboboy

Any luck finding the pictures?
A few of could sure use them!
Thanks!

Mike A

 

[mike1180]

Hi Loboboy

Any luck finding the pictures?
A few of could sure use them!
Thanks!

Mike A

 

[GSXTacy]

Guess not. I would love to see the pics also.

 

[mike1180]

We now all know where that kit goes too:

https://www.hayabusa.org/forum/general-bike-related-topics/92211-more-shifting-help.html

 

[loboboy]

For those that were asking about the pictures I think I may have deleted all of them and do not have them anymore. I deeply apologize for that but if you have questions about the job let me know and I can walk you through it if needed.

 

[NCpanther01]

I can't believe this one was not pinned and pics saved......Ahhhhhhhhhhh!!! Anyone have pics time for me to do this....Ahhhhhhhhhhh!!!!

 

[mike1180]

There are a lot of good pics and some of them cover it here:

The EDGE Products - Builder Forums • View topic - GSXR1300 Hayabusa

Hey when you do it take lots of pics.
Good luck!

 

[HAYABUSA1340]

Hello guys. I finally decided to dive in head first and get this thing taken care of. Parts are on order and I am in the process of tearing it down. After hearing form Dustin at APE that they are 4-5 weeks out for back cutting 2nd I figured I had better get to work.

So here is the start, removing engine. I could not have done this without KS-Waterbug loaning me the engine mount removal tools. Thanks Sonny I really appreciate it.
I didn't go in to detail on how to remove the engine since that is really the simple part of this project. After getting the einge removed I started in on the removal of the side covers, including the stator or generator, starter and starter clutch cover and the clutch itself. This took me all of about an hour to remove all of the covers and I am about ready to start removing the poil pan and split the cases open. I will keep up with the pics and give you all a general idea of what is involved as I can.Here are some pics and let me know if you have questions.
I'm not good with step by step so please be patient with the project.

looks like I need a new clutch as well.

Does the gen 2 gear need to be cut dwn like gen 1

 

[tokiozulu]

Well that was useless. Wtf. I need to know too.