Frame up Build with mods and carbon fibre.

How's your mods going?
Slowly! I have two pairs of Yoshi’s. One pair in good condition (or so I thought) with stainless steel cans. A second pair damaged with carbon cans. My intention is it swap the steel sleeves for the carbon. This will be more in keeping with the carbon theme and they are actually considerably lighter. Upon stripping them down the inside perforated steel tube crumbled away due to corrosion. In fact the whole inside was pretty well rotten. So I’ve ordered stainless steel perforated sleeves, wire wool and mesh. Time to start cutting welding and rebuilding.

0BAC1839-A7DF-4093-BA21-5BF25AAAD819.jpeg


70DD1C6D-22BB-46E5-B5E8-37697CB3FFCC.jpeg


DF02D4B2-9A4B-412F-9BE6-93162EB1DDF4.jpeg


F57A9B9C-81A6-4553-AE26-B821DFD6D4A3.jpeg


71D9C7C6-AA4E-436F-90B0-428A2DEE2873.jpeg


4EA61379-9CB6-4EC7-80D8-D92FAAC29181.jpeg


6B6628F2-BFEA-4CA5-B484-6BA497004E3D.jpeg


D4922F83-6312-433B-A823-DBDAD8F7E411.jpeg
 
That centre core is horrid, definitely interested to see what the final product of the exhaust.

Much else to do?.
Apart from the exhausts, there’s still fairings to paint and also some additional carbon fibre work. I’m custom building the rear fairing it’s at mould making stage now. I’ll post some pics when ready. I’ve seen just about every modification in Busa history, I’ve not ever seen one I’m doing so I’m keeping it close to my chest until it’s finished :)
 
You are on to it , the time you are putting in is certainly paying off . I think your fabrication work is amazing , seems nothing beyond your scope . This is like a performance bike special build , loved that mag with builds by Steve Burns etc.
I wish I could tig weld aluminium that would be useful. May have to send a couple of parts out to be welded, sometimes it’s better to know your limits :crazy:
 
More carbon!
Lowered my foot position by fitting Buell foot pegs. Original mounting bolts replaced with ‘much’ lighter titanium torx head bolts backed up with black titanium washers. As the foot pegs are lowered original gear linkage required extending which pushed it close to the thread limit (don’t think I’ve much bend in my ankle… an age thing). I’ve replaced the linkage for a stainless steel yacht rigging fitting, this gives more adjustment range and by chance matches the right and left hand threads of the original so was a direct fit! Milled some holes in the gear lever just for show. :D

2D215F81-BDC6-4BFD-AE88-DF2E77D501CD.jpeg


7DF127A5-6526-4078-8CB0-D94049618593.jpeg


F34FE603-9F34-49D3-A30D-A2D44848C44E.jpeg


650C10F8-282A-41B6-82A1-2E96CDFE0ECD.jpeg


C69A66ED-437A-465A-A500-05D67B0210F4.jpeg


391B0F7D-CF83-4669-BB94-86CB33669909.jpeg


5E48929F-A98D-4B52-9E21-275C5F36E79E.jpeg


848473DC-6209-442B-8D4A-186CA02192ED.jpeg


99CFE29F-ABC7-4204-ADA8-A0F68DEDB424.jpeg


6DA96AE5-9874-4CAF-97B2-1C6AE1DADA1A.jpeg
 
Yoshi cans are coming along. I’ve removed all rotten internal metal and replaced with new stainless steel perforated tube. This is wrapped in stainless steel wool held in place with stainless steel wire mesh.
I have flatted and keyed the outer carbon sleeves together with pipe ends. These are sprayed in a special ‘expensive!’ 2 pack clear coat, it’s supposed to be 40% tougher than regular 2k clear coat (we’ll see). I’m airbrushing the Yoshi logos at present:D

59272650-21D5-443A-93B8-585197021AF4.jpeg


DF394E0C-387B-4621-A201-6B05A6CEA558.jpeg


6978030F-FCDF-42DC-9B7A-62DF7B9AA02A.jpeg


742639B3-EF6E-4D13-A150-55318C2FD033.jpeg


06629E1F-682A-4617-9B19-7EFB642BB707.jpeg


3B0C5F0F-373E-4EC4-BA6D-31079ACA7BC0.jpeg


42B9AC04-F86B-4251-9D55-C18935E1C0A1.jpeg


E19C546A-6440-4BD4-8EF9-9AE11B4EA4A6.jpeg


4652DAA4-F1D5-4715-BD31-7EBD3F225DC2.jpeg


7881F353-9067-478A-B473-7A0A7AA06DFA.jpeg


9F3F3403-A924-450A-98DA-C7B9D071C513.jpeg


0907D50D-8270-4D23-A1E5-1CD00BCAC623.jpeg


7DE9C71C-E232-44B8-A489-AC5094C99D48.jpeg


70014140-E662-4DE4-B784-0AAD127053FD.jpeg
 
Back
Top