SKnight
Registered
Also on a high mileage 5.4 you can get it operating temp, get the coils off quickly as possible then just break the plugs loose. Fill the well with carburetor cleaner and let it sit. The cleaner will seep through the threads soften the carbon and the plug can be worked out from there.I just spoke to my service mgr regarding spark plug issues with the 5.4.
He said as long as you change them before 50k you'll be fine. What happens is spark plug protrudes down into cylinder. Due to this carbon builds up on threads and it acts like a nut. When you go to remove plug the 'carbon nut' tightens up and plug can snap off creating a problem. What we do here is first decarbonize the engine and our techs have a special tool they use to remove the plugs. Even on ones left in forever with this method described above he says they are 99.9% successful getting them out without breakage. He will be fine.
Also Champion has a one piece plug that fixes that problem. I normally wouldn't put Champions in a lawnmower but I give em credit for fixing that problem.