Transmission

[S-R Racing]

I almost forgot,take a piece of cardboard as big as the bottom half of the cases and draw a basic likeness of the bolt holes. Then punch holes with a nail where each bolt goes then as you remove them place them in the holes so nothing is mixed up.

 

[NightCrawler]

Awesome, I just bought a new camcorder so I'll have to talk a buddy into recording it for me, great info! Should make it a sticky

May the force be with you young Jedi ...

 

[YZ125]

If repairing second gear only,No crank removal, are the crank seals disturbed when removing the lower case? If so do they need replacing or just sealant on the O.D.?

 

[S-R Racing]

Both stator & cam chain are 'wet', just thin film of a top quality RTV sealant at required areas. Do you have a manual? If needed I'll send required info

 

[YZ125]

Wow, you're absolutly right. I guess I dont need to worry about seals. I checked my manual on disk. It has been awhile since I split cases. My last two Suzukis never had any shifting problems what so ever. 1992 GSXR 750 52,000 miles, 1998 TL1000R 15,000 mi. Then I buy my Busa second hand with 10,000 mi. never missed A shift, Afetr 3,000mi. of ownership I realize there is a problem. Thought the engine was cutting out. But thanks to this site I know the real problem.

 

[javie]

Hey its not easy being so powerful

a lot of body builders break bones because they are so strong, same difference with the busa

 

[MACBRYDE]

suzuki should have a recall on second gear,there too soft,this is twice im having to have second gear cut.

 

[NINJA KILLER]

 

[javie]

Nice bike btw

 

[Professor]

suzuki should have a recall on second gear,there too soft,this is twice im having to have second gear cut.

I really don't think it is because it is too soft.