Finally got the sucker all put back together ... correctly, I hope
2014 w/ 27k
Tested Steering Damper
Fresh Fork Oil (Motul 5w)
New Fork Seals/Dust Caps/Fork Cap o-ring (OEM)
Love/Hate fork work.
Intended to pull the spring, cartridge, but the fork compressor bumped up against the tube itself before the spring was compressed enough to expose the locking nut. WTF?? I have no idea, but that meant I couldn't measure the new oil in with the syringe tool (Motion Pro). And that meant I had to reverse-guess oil amount.
So I poured old oil out into measure cylinder (524 ml). Smelled awful ... like fish oil, as promised: props to
@Berlin Germany ... then pumped and pumped (and pumped) the cartridge to get as much oil out as possible [ props to
@Twobrothersbusa et al for
this tutorial ], then used 526 ml fresh oil back in. I figured this would work out to a +/- 1% error margin (or less) , depending how much oil remained inside the fork assembly. Something I will never know, which is why I hated this job.
Compounded, glazed and Carnuba all the plastic while it was off the bike + the tank itself (waiting for parts/tools to arrive). Pics tomorrow but only because it'll be another year before she looks this clean again.
My 2 favorite days during this project were the day I started and the day I finished. In theory I could let the forks go another 8 yrs before service. Unless I love the feel/response when I take it for a canyon ride, then I'll be doing this every other yr.
I am glad this project is done
I guessed when torquing the fork caps back down, which is 24mm. I had a 21, 22, 23, 25, but no 24 socket. Hated that too.
I hate guessing
p.s.
@Mythos re: the pitbull headstand pin...it was in the right way. Loved that!!